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DRV8306: The ABC three-phase output waveform of the drive circuit designed by DRV8306 is wrong, the motor speed is slow, and the duty cycle cannot be raised to more than 50%

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Part Number: DRV8306

Hi Team,

The following two signals are the control signal PWM and the A-phase voltage waveform. As shown in the figure, the yellow signal refers to the A-phase voltage waveform, which is A trapezoidal wave. The other green signal represents the PWM waveform.

I found that even if I gave the PWM_PIN of DRV8306 a 100% duty cycle PWM signal, the motor speed was still slow, about 60% of the normal state. Therefore, I collected the three-phase voltage waveform and PWM waveform of the drive circuit. On the whole, the three-phase waveform of the driving circuit presents a trapezoidal wave, which seems to be correct. But when I enlarged the waveform, I noticed something was wrong.

The following diagram has a PWM rating of 40KHZ and a duty cycle of about 30%, It can be seen that every two pulses can be synchronized with the PWM pulse. But in between these two pulses there is always a pulse that drops instantaneously after passing the rising edge. This led me to expect a duty cycle of 30% to control the motor speed, but in reality it was only around 15%.

The same situation is shown in the figure below. The PWM duty cycle in the figure below is about 80%. 

This is even more true when the PWM is 100% duty cycle. At this time, the A-phase modulation waveform of the drive circuit has completely changed into a 50% duty cycle square wave.

I think this is also the reason why my motor speed is slow. May I ask the experts of TI, what causes this phenomenon, and how to solve this problem.

Here is my schematic diagram of the circuit:

4212.DRV8306原理图.pdf

I feel like the situation is a little bit like the pulse-by-pulse Current Limit.

The following figure shows the comparison of GHX-GND and PWM waveform, This is similar to the ABC three-phase voltage waveform.

Below is a comparison of GLX - GND and PWM waveforms,This image shows PWM signals in yellow and GLX signals in green.

the combination of the above two diagrams fits well with:"If the current limit activates, the high-side FET is disabled until the beginning of the next PWM cycle. Because the synchronous rectification is always enabled, when the current limit activates, the low-side FET is activated while the high-side FET is disabled."

But the sampling resistance I used was very small, only 5 milliohm, And the motor running current at full speed is only 0.5A. 

It should not cause a Current Limit.

Could you help check this case? Thanks.

Best Regards,

Cherry


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